Wire Size Formula:
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The wire size calculation determines the appropriate cross-sectional area of wire needed for AC to DC power transmission based on distance, current, material resistivity, and acceptable voltage drop. Proper wire sizing ensures efficient power delivery and prevents excessive voltage loss.
The calculator uses the wire size formula:
Where:
Explanation: The formula calculates the minimum cross-sectional area required to maintain the specified voltage drop over the given distance with the specified current.
Details: Correct wire sizing is crucial for electrical safety, efficiency, and performance. Undersized wires can cause excessive voltage drop, overheating, and potential fire hazards, while oversized wires are unnecessarily expensive.
Tips: Enter distance in meters, current in amps, resistivity in ohm-meters, and desired maximum voltage drop in volts. Use standard resistivity values for common materials (copper: 1.68×10⁻⁸ Ω·m, aluminum: 2.82×10⁻⁸ Ω·m).
Q1: Why is the distance multiplied by 2 in the formula?
A: The formula accounts for the round trip distance (both positive and negative/return paths) in DC circuits.
Q2: What is a typical acceptable voltage drop?
A: For most applications, a voltage drop of 3-5% of the source voltage is considered acceptable.
Q3: How does temperature affect wire sizing?
A: Higher temperatures increase resistivity, which may require larger wire sizes. The calculator uses resistivity at standard temperature (20°C).
Q4: Can this calculator be used for AC circuits?
A: This formula is primarily for DC circuits. AC circuits require additional considerations for skin effect and power factor.
Q5: What safety factors should be considered?
A: Always consult electrical codes and consider adding a safety margin (10-20%) to the calculated wire size for practical applications.