Injector Size Formula:
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The injector size calculation determines the required fuel injector flow rate based on engine horsepower, brake specific fuel consumption, number of injectors, and duty cycle. This ensures proper fuel delivery for optimal engine performance.
The calculator uses the injector size formula:
Where:
Explanation: This formula calculates the minimum injector flow rate required to support the engine's fuel demands at maximum power output.
Details: Proper injector sizing is crucial for engine performance, fuel efficiency, and preventing lean conditions that can damage the engine. Undersized injectors can cause fuel starvation, while oversized injectors can lead to poor idle quality and fuel economy.
Tips: Enter engine horsepower, BSFC value (typically 0.45-0.65 for naturally aspirated engines, 0.55-0.75 for forced induction), number of injectors, and desired duty cycle (typically 0.8-0.9 for maximum safe operation).
Q1: What is BSFC and how do I determine it?
A: Brake Specific Fuel Consumption measures how efficiently an engine uses fuel. Typical values range from 0.45-0.65 lb/HP-hr for naturally aspirated engines and 0.55-0.75 for forced induction engines.
Q2: What duty cycle should I use for calculations?
A: For maximum safe operation, use 0.8-0.9 (80-90%) duty cycle to allow some headroom and prevent injector overworking.
Q3: How do I convert lb/hr to cc/min?
A: Multiply lb/hr by 10.5 to get cc/min (approximately). 1000cc injectors flow about 95 lb/hr.
Q4: Should I use the same injector size for all cylinders?
A: Yes, for balanced fuel distribution and consistent performance, all injectors should be matched in flow rate.
Q5: What are High Z injectors?
A: High Z (high impedance) injectors have higher electrical resistance (typically 12-16 ohms) and are generally more compatible with aftermarket ECUs without requiring additional resistors.